Shop projects Summer Smile Program
F. Lee Slick                   Morgan Park High School/IIT Staff
                               1744 W. Pryor Ave.
                               Chicago IL 60643
                               (773) 525-2550
Objective:
This is a listing of the projects that the teachers made in the shop proportion 
of the Smile Program.  This is intended to be a guide as to the type and the 
different projects teachers can built in a shop class.  This is not intended to 
be a complete list but rather a guide for future classes.  The projects are 
intended to be used in the classroom and teachers are not restricted to this 
list.  
large bird    22         Towers of Hanoi  71       Triangle Puzzle         94
hall pass     19         Small bird       39       wine bottle holder      46
Jensen bar    52         wave bottle      39       conductivity testers    28
plant dolly    8         tile for bases    6       tiles for centripetal   12
hex-a-flex     8         green house       6       bed of nails             5
mystery box    4         'T' square puzzle 6       white board 4x8 sheets  20
teddy bear     1         frame a picture   1       trading card stand       1
nail puzzle    2         air tunnel        1       test tube holder         2
planter        1         anerometer        1       barometer                1
rain gauge     1         bed of nails      5       static charge collector 14
circuit board  1         pulley holder     1       dicot model              1
clock          1         hovercraft        2       belt holder              3
rocket launch  2         nail sculptor     2       quiz board               1
track & rails  1         mitochondrion     1       cell and nucleus model   1
hair follicle  1         arteries model    1       skin + layers model      1
cell & membrane  1                                         
                      total projects  =  508 in 1996 
The above is a list of the projects that were done in the summer of 1996.  You 
are not restricted to this list, these are only suggestions.  One project must 
be something that you will use in the classroom.  The second project may be of 
your choice.  You must do 2 shop projects.  Three are recommended.  If you 
choose to do a classroom set you must furnish your own materials.  The first one 
is free in most cases.  You will be asked for an accounting at the end of the 5 
weeks. 
The following materials are needed from home if you wish to do some of our 
projects.  1 three litre bottle, 2 two litre bottles, 1 one litre bottle, 
6 20oz bottles, all bottles must be clear. 
Materials available for use in shop:
The following tools are located in the student shop in the basement of Seigel 
Hall.  Drill Press, Sander, Band Saw, hammers, saws of various types, pliers, 
screw drivers, gauges, wrenches, files, clamps, etc.  Materials which are in 
the shop for the teacher's use include assorted wood, plywood, 1 x 2, 1 x 4, 
1 x 6, plastics, screws, nails, glue, glue guns, tape, string, and other 
assorted materials for building classroom projects.  
Shop rules:  Safety, Safety, Safety, Safety, Safety, Safety, Safety, Safety
Please use common sense when in the shop.  The University's policy requires all 
participants to wear glasses when working in the lab or shop.  This policy will 
be enforced.  Please avoid loose clothing, be careful of rings, or jewelry.  
(See detail list at end of report.) 
New projects 1997:
    string art            accelerometers            centripetal apparatus
    cars                  electrostatic board       catenary curve apparatus
    bird in cage          whale clip                Pythagorean Theorem Puzzle
    tornado bottle        student book holder       set of conduit pipes
    motor + battery       scissors holder           kaleidoscope
    rocket launcher       skate board               large book holder
    book shelves          book ends                 mole of plastic
    bed of nails          music pipes (PVC)         music triangle (Al)
    dry marker holder     flower color board        belt holder
    small book holder     interference speakers     molar volume 22.4 L
    clock telling time    wooden flowers            apple displays
Resources:
                     Creative Reuse Warehouse
Resource Center      721 W. O'Brien
222 E. 135 Place     2 blocks South of Roosevelt
Chicago IL 60627     between the Dan Ryan and
773-821-1352         Halsted street.  Hours Tue., Thur., & Sat. 9am-5pm
                     312-421-3640           Sunday noon - 4 pm
America Science and Surplus Center    Stores in Chicago, Geneva, Milwaukee
3605 Howard Street                    and Orland Park
Skokie IL 60076         
Policies and Procedures for use of Student Machine Shop:
 1.  No unauthorized person shall use the Student Shop.
 2.  Authorized persons are those who have taken the shop training course 
     and/or who have been approved by the Student Machine Shop Supervisors.
 3.  You are not to use the machines in the shop until you have been 
     given appropriate safety instructions by the supervisor.
 4.  All safety guards must be kept in position while machines are being 
     operated.  Safety goggles or glasses are required at all times.  
 5.  Machines are not to be operated while the instructor is out of the room.  
 6.  All adjustments are to be checked and secured before the power is turned 
     on.  
 7.  Remove all wrenches and other tools from the machine before turning the 
     power on.  
 8.  Machines must come to a dead stop before any required adjustments are 
     made.  It is a good idea to unplug the machine before working on it. 
 9.  Have the instructor check any special or unfamiliar set-ups before 
     turning the machine on.  
10.  Make sure loose clothing, jewelry, hair, etc is fastened securely or 
     removed before operating a machine.  
11.  Students who are not operating a machine should stay clear.  If not 
     specified stay at least 3.3 ft or 1 metre away.
12.  Do not distract the attention of the machine operator.  If operating a 
     machine, concentrate on your work.  
13.  Pick up the scrap pieces.  Throw away the small pieces and put the 
     larger pieces under the storage bench or in a designed place.  
14.  Shut the power off when you are finished or if you are leaving the 
     machine, never leave the machine running unattended. 
15.  Use extreme care that all lumber is free from nails, bolts, metal or 
     loose knots before machining.  
16.  Materials should never be fed into a machine faster than it will cut or 
     sand. 
17.  "HORSEPLAY" is absolutely forbidden in the shop or lab. 
18.  Some jobs require a helper.  This requires great care on the part of 
     both people.  
19.  Never perform any operation unless you are entirely sure as to how to 
     perform it properly and safely.  Make use of a dry run or practice run.  
20.  If you notice anything wrong with a machine or something goes wrong with 
     a machine, shut it down and notify the instructor.  
21.  Report any injury to your instructor immediately, if after hours report 
     to the campus police. 
22.  Any breakage of tools, bits, blades shall be reported immediately to 
     your shop supervisor.  
23.  Special tools may be used outside of the Student Shop and must be signed 
     out on the sheet provided by the door.  Ordinary tools such as screwdrivers and 
     wrenches may not be taken out of the Student Shop.  No tools are to be signed 
     out on an indefinite loan.  
24.  All tools are to be returned to their proper place when you are finished 
     using them.  Do not leave bits in the drill press or lathe.  
25.  Clean up your area after using the shop, do not leave a mess for someone 
     else to clean up, it is your responsibility to clean up after yourself.  Place 
     all waste in the proper containers.  
26.  The Student Shop Supervisors shall have the authority to alter these 
     policies and procedures.  
27.  Raw materials in the shop generally belong to groups such as SMILE.  The 
     materials are not for everyone's use.  However raw materials in small quantities 
     may be signed out from the Shop by an individual student user, provided that the 
     sign out was cleared with the SMILE group or the group which purchased the 
     materials.  Large quantities of raw materials must be cleared with the student's 
     advisor or purchased by the advisor.  
28.  Keys to the shop may be issued to authorized students through their 
     faculty advisor, who will clear this with the Physics Department Chairman or 
     designed person appointed by the Chair or by the Shop Supervisor.  
29.  No children, nonstudents, nonstaff, or nonfaculty shall be allowed 
     access to the shop.  (See rule 1) 
30.  All shop users are responsible for reading over these rules and 
     procedures and use is conditional upon agreeing to follow all rules and 
     procedures.                                                             
31.  Violation of these policies and procedures will result in the revocation 
     of all shop privileges. 
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