Earl Zwicker - Illinois Institute of Technology                
The Jensen Bar - What is it and How to Make One (See Sketch and Photo Below)
Earl Zwicker                   Illinois Institute of Technology                
                               BCPS Department
                               CHICAGO IL 60616       
                               (312) 567-3384 
Objectives:
                      
1. To make a Jensen Bar
2. To learn where to get the materials
3. To learn how to put them together to make a Jensen Bar
4. To learn how to "fine tune" the Jensen bar
Materials Needed:
   
1. A "one-by-two" inch wood board
     .. at least 4 feet long
     .. pretty much free of knots
     .. pine is easy to work with
        Buy at a local lumber yard (Home Depot, Menards, Builder's Square, etc)
        Often found in a 10 ft length, so two 4 foot Jensen Bars may be made 
        from it.  You may also make "weights" from this board.  
2. Cup hooks and eye hooks
        Packages of 1/2 inch brass cup hooks may be found at the local hardware 
        (True Value, Ace, etc).  You will need 20. You also will need 10 screw 
        eyes (size 214 1/2 is ok), available at the same stores. 
3. Metal rod
        At the local hardware store, buy a smooth metal rod. A 1/4 inch diameter 
        curtain rod will do.  Length is not critical, but should be about 12 to 
        20 inches long. 
3. Tools & Supplies
        
        hand saw    
        ruler (British units or metric, your preference.  A meter stick usually 
               has both.)
        drill & 3/8 inch bit
        sandpaper
        pencil
        scratch awl or push pin
        carpenter's square 
                These items may be found in your school shop,  if you have one. 
                (It pays to be on good terms with your shop teacher!)  Seek
                help if you feel the need, from a colleague,  another school,
                university or industry if you feel the need.)
Strategy:
In General -
   The ruler, pencil and square should be used to locate the various points on 
   the bar where you will make holes for installing hooks, etc.
   Look at the drawings and picture of the Jensen Bar shown below. 
   This will give you an idea of how your finished bar should look. 
   The instructions that follow are probably more detailed than you need if you 
   have experience at making things. 
 
1. Making the bar
  
   With the aid of the ruler, pencil, saw and square, cut the one-by-two to a 
   length of exactly 1.10 meters (or 40 inches if you prefer British).  Sand 
   rough ends and corners smooth.  You now have a "bar" of wood. 
   Either of the 1.10 meter by 2 inch faces of the bar will be called the "2 
   inch face."  One of the 1.10 meter by 1 inch faces will be called the "bottom 
   edge" of the bar.  The other will be called the "top edge." 
2. Making the center hole
   Push the point of the push pin (or scratch awl) into the bar at the exact 
   center of its 2 inch face, and remove, leaving a small hole.  Use the small 
   hole as a guide and drill a hole through the bar (about 3/8 inch diameter) 
   perpendicular to the 2 inch face.  A drill press can help ensure 
   perpendicularity.  Sand hole edges smooth. 
3. Making a "20 cm" hole
   Arbitrarily identify one of the 2 inch faces as the "front" of the bar. 
   Following a procedure similar to #2 above, drill a 3/8 inch hole with its 
   center located exactly 20 cm (or 8.0 inches if using British) to the right of 
   the center hole. 
4. The cup hooks
   
   The idea is to end up with a set of cup hooks along the bottom edge of the 
   bar, spaced exactly 10 cm apart.  (Use 4.0 inch spacing for British.) You 
   will also want a cup hook on the top edge of the bar, centered exactly above 
   the 3/8 inch center hole. 
   At the exact center of the bottom edge, make a small hole (push pin). It 
   should be directly below and perpendicular to the 3/8 inch center hole.  This 
   is where you later will screw in the center cup hook. Do the same at the 
   exact center of the top edge to put (later) a cup hook there. 
   On the bottom edge, make 8 more small holes, 4 on each side of the small hole 
   you just made at the center, and space them exactly 10 cm apart (4.0 inch for 
   British). 
     
   Carefully screw the cup hooks into the small holes on bottom edge, 
   perpendicular to the edge.  If you can, use your fingers to do this, since 
   this will probably give you the best control. 
   You should now have 9 cup hooks installed on the bottom edge: 1 at the center 
   and 4 on each side.  Install a cup hook at the top center also. 
   You now have a Jensen Bar!
5. Weights
   It is useful to have a set of identical weights that can be hung from the cup 
   hooks, and attached to each other from below, in tandem.  A set of such 
   weights can be made from the same "one-by-two" board. 
   Cut 10 pieces from the board, each 8.0 cm (3.0 inch British) long.  Lightly 
   sand corners and edges.  Hold one of the pieces with its 8.0 cm dimension 
   vertical. Use the push pin to make a hole at the center of its top end.  Do 
   the same for the bottom end.  Then put a screw eye into its top end, and cup 
   hook into its bottom end.  Repeat for the other 9 pieces. 
   These are the weights.
6. Fine tuning
   Suspend the Jensen Bar from the cup hook at its top center.  (This may be 
   done any convenient way: use a 1/8 inch diameter rod clamped to hang over 
   the edge of a table; clamp a board to a table top so that it protrudes out
   over the edge of the table and mount a screw eye on that end; use a ring
   stand with a 1/8 inch rod clamped horizontally, etc.)
   The bar should hang so that it balances horizontally.  This usually doesn't 
   happen because of uneven density of the wood and/or because of the weight 
   of wood removed by drilling the 20 cm hole.
   In order to make it balance horizontally, weight must be added to the end 
   of the bar that moves up.  Find some small nails and lay one at a time at
   that end, until the bar is balanced horizontally.  Then drive the nails into
   the end of the bar, taking care not to damage the cup hooks. 
   It should balance nicely in a horizontal position, and your Jensen Bar is now 
   "fine tuned." 
   It is also useful to use a broad-tipped marker pen to place numbers on the 
   front face of the bar.  Place a "0" at the center.  To the right of center, 
   place a "1" at the 10 cm cup holder position, a "2" at the 20 cm position, 
   etc.  Similarly, use a different color marker to number successive 10 cm cup 
   holder positions to the left of "0." 
   
Assessment:
   This assessment has two objectives:
        
        a) To test the Jensen Bar to see that it works well enough 
           for classroom use.
        b) To provide the beginnings of insight into how it may be used,
           for teachers who do not usually teach the physical science ideas 
           associated with the Jensen Bar.  You will assess your own 
           understanding, and so will learn what questions to ask to get help.
   With the Jensen Bar suspended horizontally, hook a weight to the cup holder 
   at position 2.  What happens?  Is this what you expected?
   At what position must you hang a second weight in order to bring the bar
   back to horizontal?
   If two weights are hung (in tandem) at position 2, what happens?
   Is there a position that a single weight now may be hung to bring 
   the bar back to horizontal?  What do you think it is?  Does it work?
   Can you formulate some simple rules that will correctly predict where and 
   how much weight must be used to bring the bar back to horizontal from an 
   unbalanced position?   
    
   What happens if the Jensen Bar is suspended by placing it on a horizontal
   rod through its center hole?  Move the bar to a non-horizontal position and
   release it.  What happens?  Try other non-horizontal positions.  What 
   happens?  Can you explain this?
Conclusions:
   We state without proof at this point, that the Jensen Bar may be used from 
   kindergarten through PhD to pose challenging problems in mechanical
   equilibrium to the learner. 
   This may be the basis for future "lessons" using the Jensen Bar, to appear on 
   this website. 
References:
   Find a physical science book and look up "levers." 
   
   Find a physics teacher who is willing to explain.
A sketch of the bar and weights.
 
A class set of the Jensen Bars
 
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